Cov khoom

Nyuj Slaughter Line

Lus piav qhia luv luv:

nyuj slaughter kab yog tag nrho cov nyuj slaughter txheej txheem.Nws xav tau cov cuab yeej tua tsiaj thiab cov neeg ua haujlwm.Nws yuav tsum raug sau tseg tias txawm tias qhov kev ua haujlwm siab tshaj ntawm txoj kab slaughtering zoo npaum li cas, nws xav tau cov neeg ua haujlwm los pab lub tshuab ua kom tiav cov slaughtering.With the upgrade of the nyuj slaughter line, we may be able to design the automatic nyuj slaughtering line in the future.


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Dab tsi yog Nyuj Slaughter Line?

nyuj slaughter kab yog tag nrho cov nyuj slaughtering txheej txheem, uas muaj xws li pre-slaughter tswj, nyuj slaughter, nyuj chilling thiab deboning.Txoj kab tua nyuj yog txheej txheem uas txhua tus nyuj tua nyuj yuav tsum mus.

Hom Nyuj Slaughter Lines

Raws li qhov teev, nws muab faib ua cov nyuj loj, nruab nrab thiab me me slaughtering kab.
Raws li kev tsim khoom txhua hnub, nws tuaj yeem muab faib ua 20 taub hau / hnub, 50 taub hau / hnub, 100 taub hau / hnub, 200 taub hau / hnub nyuj saughter kab lossis ntau dua.

Nyuj Slaughter Process Flow Chart

Nyuj-Slaughter-Kab-1

nyuj tua kab
Cov nyuj noj qab nyob zoo nkag tuav tus cwj mem → Tsis txhob noj / haus rau 12-24h → Nyhav → Da dej ua ntej tua → tua lub thawv → Stunning → Hoisting → tua → Los ntshav (Lub sij hawm: 5-6min) → Hluav taws xob stimulation → Fore hoof thiab Horns txiav / Pre- peeling → Rectum sealing → Hind hoof txiav / Rail hloov → Carcass hnav kab → Pre-peeling → nyuj nkaum ruber (Cov tawv nqaij raug thauj mus rau cov tawv nqaij ib ntus cia chav tsev los ntawm huab cua xa khoom) → Lub taub hau txiav (Lub taub hau nyuj yog dai rau tus nuv ntawm lub viscera liab / nyuj taub hau quarantine conveyor yuav tsum tau soj ntsuam) → Esophagus Sealing → Lub hauv siab qhib → Dawb viscera tshem tawm ( Nkag mus rau lub tais ntawm lub viscera dawb quarantine conveyor yuav tsum tau soj ntsuam → ①② ) → Liab viscera tshem tawm (Lub liab viscera yog liab dai rau ntawm tus nuv ntawm lub viscera liab / null lub taub hau quarantine conveyor yuav tsum tau kuaj xyuas → ②③) → Spliting → Carcass tshuaj ntsuam → Trimming → Nyhav → Ntxuav → Chilling (0-4 ℃) → Quartering → Deboning → Txiav → Nyhav thiab ntim → khov los yog khaws cia tshiab → tshem tawm lub tais ntim khoom → Txias cia → Txiav nqaij rau muag.
① Tsim nyog cov viscera dawb nkag mus rau chav dawb viscera rau kev ua haujlwm.Lub plab cov ntsiab lus raug thauj mus rau hauv chav tsev khib nyiab txog 50 meters sab nraum lub rooj cob qhia los ntawm huab cua xa khoom.
② Cov pob txha tsis tsim nyog, liab thiab dawb viscera raug rub tawm ntawm kev tua tsiaj rau kev kho mob kub.
③ Tsim nyog viscera liab nkag mus rau hauv chav liab viscera rau kev ua.

Nthuav piav qhia txog kev tua nyuj nyuj

1. tuav cwj mem tswj
(1) Ua ntej tshem tawm, koj yuav tsum tau txais daim ntawv pov thawj ntawm kev ua raws cai los ntawm lub koom haum saib xyuas kev tiv thaiv kab mob sib kis, thiab saib xyuas cov xwm txheej ntawm lub tsheb.Yog tias tsis pom qhov txawv txav, kev tshem tawm raug tso cai tom qab daim ntawv pov thawj thiab cov khoom zoo sib xws.
(2) suav tus naj npawb, tsav cov nyuj noj qab nyob zoo rau hauv kev tua tsiaj los ntawm kev tapping lossis traction, thiab tswj lub nplhaib raws li kev noj qab haus huv ntawm nyuj.Lub cheeb tsam yuav tsum tua yog tsim raws li 3-4m2 ib tug nyuj.
(3) Ua ntej cov nyuj raug xa mus rau kev tua tsiaj, lawv yuav tsum tsis txhob noj thiab so rau 24 teev txhawm rau txhawm rau tshem tawm kev qaug zog thaum caij tsheb thauj mus los thiab kho lawv lub cev zoo li qub.Cov nyuj noj qab nyob zoo thiab tsim nyog yuav tsum tsis txhob haus dej 3 teev ua ntej tua.
(4) Tus nyuj yuav tsum tau da dej los ntxuav cov av thiab kab mob ntawm tus nyuj lub cev.Thaum da dej, tswj cov dej siab kom tsis txhob maj nrawm, kom tsis txhob ua kom nruj heev hauv tus nyuj.
(5).Cov nyuj yuav tsum tau hnyav ua ntej nkag mus rau cov nyuj khiav tawm.Cov nyuj tsis tuaj yeem tsav mus rau hauv cov nyuj khiav los ntawm kev ua phem.Kev tsav tsheb hnyav yuav ua rau muaj kev kub ntxhov thiab cuam tshuam rau cov nqaij nyug zoo.Nws yog ib qho tsim nyog los tsim ib daim ntawv "poob" los ua kom cov nyuj tsis nco qab.Nkag mus rau lub tsev tua tsiaj.Qhov dav ntawm txoj kev nyuj tsav tsheb feem ntau yog tsim los ntawm 900-1000mm.

2. Tua thiab los ntshav
(1) Kev tso ntshav: Tom qab tus nyuj nkag mus rau hauv lub npov ntawm cov nyuj tua kab, tus nyuj yog stunned tam sim ntawd los ntawm txoj kev stun, thiab lub cev nyuj raug tso rau nteg rau ntawm lub bullpen los ntshav los yog dai rau ntawm txoj hlab ntsha los ntshav.
(2) Thaum tus nyuj nkag mus rau hauv txoj kev tsheb ciav hlau los ntawm cov hlab ntshav, lub tsheb ciav hlau yuav tsum qhib tau, thiab cov menyuam cov hlab ntshav yuav tsum tau dai rau ntawm txoj kev.Qhov siab ntawm cov hlab ntsha ntawm cov hlab ntshav los ntawm hauv pem teb ntawm lub rooj cob qhia yog 5100mm.Yog hais tias nws yog ib tug txhais tes thawb nyuj slaughter kab, tus tsim txoj kab nqes ntawm tes thawb kab yog 0.3-0.5%.
(3) Cov txheej txheem tseem ceeb ua tiav ntawm txoj kab ntshav: dai, (assassing), tso ntshav, hluav taws xob stimulation, txiav lub hauv ntej ob txhais ceg thiab horns ntawm tus nyuj, sealing lub qhov quav, txiav lub hind ob txhais ceg, thiab lwm yam. Lub sij hawm ntws yog feem ntau tsim los ua 5-6 min.

3.Rail hloov thiab Pre-Peeling
(1) Tom qab txiav lub hind ceg ntawm tus nyuj, nuv lub hind ceg nrog ib tug menyuam nuv, thiab tom qab lub hoist yog lifted, tso lub hind ceg ntawm tus nyuj, thiab nuv nws rau carcass ua kab nrog tus nuv.Qhov siab ntawm kev khiav ntawm cov carcass ua tsis siv neeg conveyor kab thiab rhiav pem teb yog tsim los ua 4050mm.
(2) Cov hlab ntsha los ntshav rov qab mus rau sab saum toj dai ntawm tus nyuj los ntawm txoj kev tsheb ciav hlau ntawm qhov rov qab.
(3) Pre-tev lub hauv siab ob txhais ceg, hauv siab, thiab pem hauv ntej ceg nrog ib tug tev riam.

4. Dehiding Operation (cov kauj ruam tseem ceeb ntawm nyuj tua tsiaj)
(1).Tus nyuj yog cia li thauj mus rau qhov chaw nres tsheb tawv-wrapping, thiab ob txhais ceg pem hauv ntej ntawm tus nyuj yog tsau rau ntawm corbel bracket nrog cov saw corbel.
(2) Lub tshuab tev ntawm lub tshuab tev yog hydraulically nqa mus rau txoj hauj lwm ntawm tus nyuj lub hind ob txhais ceg, thiab lub pre-peeled cowhide yog clamped nrog ib tug cowhide clip, thiab rub los ntawm tus nyuj hind ob txhais ceg mus rau lub taub hau.Thaum lub sij hawm cov txheej txheem tev tawm, ob sab Tus neeg teb xov tooj sawv ntawm ib leeg-kem pneumatic lifting platform los kho kom txog thaum lub taub hau ntawm daim tawv nqaij tag nrho rub.
(3) Tom qab lub cowhide raug rho tawm, lub tev cov menyuam pib rov qab, thiab cov cowhide tau cia li muab tso rau hauv lub cowhide cua xa tank los ntawm lub cowhide tsis siv neeg unfastening saw.
(4) Lub rooj vag pneumatic raug kaw, cua compressed tau ntim rau hauv lub cowhide cua xa tank, thiab lub cowhide raug thauj mus rau cowhide ib ntus cia chav tsev los ntawm cov pa xa yeeb nkab.

5. Carcass ua
(1) Carcass processing station: txiav nyuj lub taub hau, tho rau hauv txoj hlab pas, qhib lub hauv siab, noj dawb hauv nruab nrog cev, noj liab sab hauv nruab nrog cev, splitting nyob rau hauv ib nrab, carcass soj ntsuam, carcass trimming, thiab lwm yam., tag nrho cov tiav ntawm lub carcass tsis siv neeg ua. conveyor.
(2) Txiav lub taub hau nyuj, muab tso rau ntawm lub rooj txiav ntawm lub tshuab ntxuav nyuj, txiav tus nplaig ntawm tus nyuj, dai tus nyuj taub hau rau ntawm tus nyuj taub hau ntxuav, ntxuav lub taub hau nyuj nrog lub siab. - rab phom dej siab, thiab dai lub taub hau nyuj ntxuav ntawm lub plab hauv nruab nrog cev / Niutou yog nyob rau ntawm synchronous quarantine conveyor kom raug tshuaj xyuas.
(3) Siv cov kab mob esophageal ligator los khi tus nyuj txoj hlab pas txhawm rau tiv thaiv lub plab kom tsis txhob ntws mus rau hauv cov nqaij nyuj.Nkag mus rau cov cuab yeej txhawb nqa ob txhais ceg, ob txhais ceg txhawb nqa ob txhais ceg hind ntawm tus nyuj los ntawm 500mm mus rau 1000mm rau cov txheej txheem tom ntej.
(4) Qhib lub hauv siab ntawm tus nyuj nrog lub hauv siab pom.
(5) Tshem tawm cov kab mob dawb ntawm lub hauv siab ntawm tus nyuj, uas yog cov hnyuv thiab plab.Tso cov viscera dawb tshem tawm mus rau hauv pneumatic dawb visceral chute hauv qab no, thiab xaub lub viscera dawb los ntawm chute rau hauv David tshuaj xyuas tais ntawm disc-hom dawb visceral quarantine conveyor rau kev tshuaj xyuas.Lub pneumatic dawb viscera chute yog tom qab ntawd raug rau txias-kub- dej txias ntxuav thiab tshuaj tua kab mob.
(6) Tshem tawm cov kab mob hauv nruab nrog cev, uas yog lub plawv, daim siab, thiab lub ntsws.Dai lub viscera liab tshem tawm ntawm lub hooks ntawm lub viscera liab / null lub taub hau synchronous quarantine conveyor rau kev tshuaj xyuas.
(7) Faib tus nyuj rau hauv ob halves raws lub vertebrae ntawm tus txha nraub qaum nrog ib txoj siv cais ib nrab pom.Lub phua-ib nrab txaws npo yog tsim nyob rau hauv pem hauv ntej ntawm kev sib cais-ib nrab los tiv thaiv pob txha ua npuas ncauj los ntawm kev txaws.
(8), luas ob ntu ntawm nyuj sab hauv thiab sab nraud.Lub trimmed ob seem yog cais los ntawm lub cev tsis siv neeg ua cov khoom siv conveyor thiab nkag mus rau lub cev qhov hnyav rau qhov hnyav.

6. Synchronous huv tshuaj xyuas
(1) nqaij nyuj carcass, dawb viscera, liab viscera thiab nyuj taub hau yog ib txhij thauj mus rau qhov chaw soj ntsuam rau sampling thiab soj ntsuam los ntawm lub quarantine conveyor.
(2) Muaj cov neeg soj ntsuam xyuas cov carcass, thiab qhov xav tias carcass nkag mus rau qhov xav tias carcass khiav los ntawm pneumatic hloov.
(3) Lub viscera liab thiab nyuj lub taub hau tsis tsim nyog yuav tsum tau muab tshem tawm ntawm tus nuv thiab muab tso rau hauv lub tsheb kaw thiab rub tawm ntawm lub tsev tua tsiaj rau kev ua haujlwm.
(4) Cov viscera dawb tsis tsim nyog tau muab cais los ntawm cov khoom siv pneumatic dawb viscera sib cais, nchuav rau hauv lub tsheb kaw thiab rub tawm ntawm lub tsev tua tsiaj rau kev ua haujlwm.
(5) Tus nuv ntawm lub viscera liab / tsis muaj lub taub hau synchronous quarantine conveyor thiab cov tshuaj ntsuam xyuas cov phaj ntawm cov disc-hom dawb viscera quarantine conveyor tau hla dej txias-kub-txias ntxuav thiab tshuaj tua kab mob.

7. Kev ua los ntawm cov khoom lag luam (tej zaum qee lub tebchaws yuav tsis siv nws ntawm cov nyuj tua tsiaj)
(1) Tsim nyog cov viscera dawb nkag mus rau hauv chav ua haujlwm dawb viscera los ntawm cov viscera chute dawb, hliv cov ntsiab lus hauv plab hauv plab thiab cov hnyuv mus rau hauv lub tank xa cua, sau nrog cov cua compressed, thiab thauj cov khoom hauv plab los ntawm cov pa xa mus rau lub tank. slaughter Txog 50 meters deb ntawm lub rhiav, tripe thiab louvers yog scalded los ntawm ib tug tripe tshuab ntxhua khaub ncaws.
(2) Tsim nyog cov viscera liab thiab bullheads raug tshem tawm los ntawm cov hooks ntawm liab viscera / bull head synchronous quarantine conveyor, dai rau ntawm lub hooks ntawm lub tsheb viscera liab thiab thawb mus rau hauv chav liab viscera, ntxuav thiab muab tso rau hauv qhov txias txias. .

8. Ntsuag nyuj
(1) Thawb lub trimmed thiab rinsed dichotomy mus rau hauv chav txias kom "tso kua qaub".Cov txheej txheem chilling yog txheej txheem ntawm nqaij nyug tenderization thiab maturation.Cov nqaij nyug chilling yog qhov txuas tseem ceeb hauv kev tua tsiaj thiab ua cov txheej txheem ntawm nyuj nyuj.Nws kuj yog ib feem tseem ceeb ntawm kev tsim cov nqaij nyug high-end.
(2) Kev tswj qhov kub thiab txias: 0-4 ℃, lub sijhawm txias yog feem ntau 60-72 teev.Nyob ntawm qhov yug thiab hnub nyoog ntawm nyuj, lub sij hawm acid ntawm qee cov nqaij steaks yuav ntev dua.
(3) Tshawb xyuas seb cov kua qaub tawm puas yog qhov paub tab, feem ntau txhawm rau txheeb xyuas tus nqi pH ntawm nqaij nyug.Thaum tus nqi pH nyob rau hauv thaj tsam ntawm 5.8-6.0, cov nqaij nyug tawm yog paub tab.
(4) Qhov siab ntawm lub chilling rail los ntawm hauv pem teb ntawm chav tsev kua qaub yog 3500-3600mm, qhov kev ncua deb: 900-1000mm, thiab chav chilling tuaj yeem dai 3 dichotomy ib meter ntawm kev khiav.
(5) Lub cheeb tsam tsim ntawm chav txias txias yog cuam tshuam nrog kev tua tsiaj thiab kev tua tsiaj ntawm nyuj nyuj.

9. Nqaij nyuj Quartered (9 thiab 10 tsis tsim nyog rau txoj kab tua nyuj, lub tuam txhab xaiv raws li nws qhov xwm txheej)
(1) Thawb cov nqaij nyug matured mus rau qhov chaw nres tsheb quadrant, thiab txiav tawm nruab nrab ntawm lub cev bisected nrog ib tug quadrant saw.Sab nraub qaum ib sab yog txo qis los ntawm 3600mm khiav mus rau 2400mm khiav los ntawm lub tshuab nqis, thiab sab pem hauv ntej ceg hla Lub hoist yog tsa los ntawm 1200mm khiav mus rau 2400mm khiav.
(2) Qhov loj-scale slaughter thiab processing nroj tsuag tsim ib chav quadrant cia.Qhov kev ncua deb ntawm txoj kab quadrant thiab hauv av nruab nrab ntawm cov quadrant yog 2400mm.

10. Deboning segmentation thiab ntim
(1) Hanging deboning: thawb lub quadrant hloov mus rau qhov deboning cheeb tsam, thiab dai lub quadrant ntawm cov kab ntau lawm.Cov neeg ua haujlwm deboning muab cov nqaij txiav loj rau ntawm cov segmentation conveyor thiab cia li xa mus rau cov neeg ua haujlwm segmentation., Thiab ces muab faib ua ntau yam ntawm cov nqaij.
(2) Deboning lub chopping board: thawb lub quadrant hloov mus rau qhov deboning cheeb tsam, thiab tshem tawm lub quad ntawm cov kab ntau lawm thiab muab tso rau ntawm lub chopping board rau deboning.
(3) Tom qab cov nqaij txiav yog lub tshuab nqus tsev ntim, muab tso rau hauv lub tais khov thiab thawb mus rau hauv chav txias (-30 ℃) kom khov lossis mus rau cov khoom tiav chav txias (0-4 ℃) kom nws tshiab.
(4) Ntim cov khoom khov pallets thiab muab tso rau hauv lub tub yees (-18 ℃).
(5) Kev tswj kub ntawm qhov deboning thiab segmentation chav: 10-15 ℃, kub tswj chav ntim: hauv qab 10 ℃.

Txoj kab tua nyuj muaj ntau yam kev txhawj xeeb.Cov ncauj lus kom ntxaws ntawm cov nyuj tua kab saum toj no tuaj yeem pab koj kom nkag siab zoo txog cov txheej txheem ntawm txoj kev nyuj tua nyuj.

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Nyuj-Slaughter-Line-(6)
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